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Process

> Process

  • Press
  • Injection
  • Molding
  • Press Mold Production

    • Process

    ・ Press Manufacturing Process
    01 Raw Material Incoming
    02 Press Process (Blanking)
    03 Press Process (Forming)
    04 Press Process (Curling)
    05 Press Process (Cam)
    06 Press Process (Flanging)
    07 Primary Protective Tape Removal
    08 Secondary Protective Tape Application
    ・ Injection Molding Process
    01 Raw Material Drying
    02 Mold Setup
    03 Injection Condition Setup
    04 SUS Placement (Insert Injection)
    05 Injection Molding
    06 Product Inspection
    07 Packaging
    ・ Door Belt Molding Process
    01 Extruded Material Incoming (Straight Form)

    02 S/T Bending

    03 T/SAW: Cutting Both Ends

    04 Front Press 1

    a. Flocking Lip Notching b. Shape Notching c. Upper 'R' Shape Notching d. Lower Retainer Notching

    05 Front Press 2 (End Cap Shaping Press)

    a. Rough Shape Cutting b. Forming c. Cam Trimming

    06 Rear PRESS 1

    a. Flocking Lip Cutting b. Shape Notching

    07 Rear PRESS 2

    a. Upper Retainer Cutting b. Lower Retainer Cutting

    08 Front Press 3 (End Cap Shaping Press)

    a. Rough Shape Cutting b. Forming c. Cam Trimming

    09 Front and Rear End Cap Deburring

    a. Rough Deburring b. Final Deburring

    10 Front and Rear End Cap Buffing (Polishing)

    a. Rough Buffing b. Final Buffing

    11 Sub-Assembly

    - Assembly of E/Piece, Clip, EPDM Pad

    12 Visual Inspection

    - Removal of Protective PVC, Tilt Check, Front Surface Inspection, Sumiron Tape Application